Compared with other galvanizing processes, galvanized steel wire has low cleaning requirements before plating. However, under the current trend of increasing the quality level of galvanized layer, some pollutants brought into the plating tank are obviously harmful. Because cleaning galvanized coating wastes a lot of time and reduces production, it is very important to properly clean and effectively rinse the substrate before electroplating.

1. Adjust electroplating process parameters

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In order to pack and bundle galvanized wire on the surface of the deposit layer to remove the surface film, surface inclusion and other defects can be found and treated by conventional technology; Excess foam is caused by soaps and saponable fatty surfactants being brought into the tank. Moderate foam formation rates may be harmless. Small homogeneous particles of large denier present in the tank can stabilize the foam layer. To remove surface active substances by matting with activated carbon. Or filtration to make the foam less stable, which are effective measures; Other measures should also be taken to reduce the intake of surfactant. The electroplating speed can be significantly reduced by the introduction of organic matter. Although the chemical formula is conducive to a high deposition rate, the coating thickness cannot meet the requirements after the organic matter is loaded, so activated carbon can be used to treat the tank.

Removal of surface-active substances by activated carbon matting. Or make the bubble unstable according to overworry, these are all reasonable countermeasures; Other strategies should also be used to minimize the amount of surfactant taken in. The introduction of organic matter can make the electroplating process speed drop sharply. Galvanized iron wire blackening can be effectively prevented, such as: the work site to keep dry, reduce and do not use chemicals, operators with clean gloves and so on. In addition, hot dipping zinc factory can be required, after dipping zinc must be passivation treatment, passivation treatment of zinc has a better anti-discoloration effect, can effectively prolong the discoloration time, the combination of the two, discoloration should be able to solve.

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