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The selection of a dredge or >slurry pump can be a challenging process that can be simplified by understanding the main factors behind the smooth operation of a pump. In addition to providing more efficient performance, the right dredge pump requires less maintenance, lower power and a relatively longer life.
Pumps with replaceable parts and components can have an unlimited service life. A high quality customised slurry pump with replaceable parts can last you a lifetime and should therefore be considered as a very reliable long-term investment.
AIER will always strive to be your common sense slurry pump and parts supplier in a complex world!
Hydrostatic head - i.e. the height to which the slurry must be lifted in the piping system.
It is also important to consider the chemical compatibility of the slurry with any elastomers in the pump. Once the nature of the slurry and the components of the different types of pumps have been addressed, you can select potential candidate slurry pumps for the application.
Packing the box seal
We know that the right rubber and ceramic liners work very well. They also last longer and can withstand more demanding use. They can also be replaced, thereby extending the life of the pump while reducing operating costs. You can also customise your pump with a variety of ceramic parts, including bushings, pump housings, impellers, wet ends and even seals.
2.Pumping slurries poses several challenges and problems, but with proper engineering and equipment selection you can experience many years of worry-free operation. It's important to work with a qualified engineer when selecting a slurry pump because slurries can wreak havoc on a pump if not properly selected.
How to Succeed in Slurry Pumping?
Slurry Pump
Corrosiveness of the slurry
It is often used if a short period of dry running is expected. Fluid is introduced into the area between the back of the seal face and the tight-fitting outlet on the drive side of the slurry pump.
If you want to know more information about the best dredge pump, welcome to >contact us today or request a quote.
1.Find the spot that allows the pump to run as slow as possible (to reduce wear), but fast enough to keep solids from settling and clogging the lines.To reduce wear, lower the pump’s discharge pressure to the lowest point possible. Follow proper piping principles to ensure a constant and uniform delivery of the slurry to the pump.
Slurry pumps are mainly used in industrials of mining, metallurgy, dredge, power, coal and other solid slurry transport.
Definition of dredge and slurry pumps
The size of slurry pump impeller must be considered to ensure it holds up against abrasive wear. Slurry pump impellers are generally larger in size when compared to slurry pumps for less abrasive liquids. The more “meat” the impeller has, the better it will hold up to the task of pumping harsh slurry mixtures. Just think of slurry pump impeller as a football team’s offensive line. These players are usually large and slow. Throughout the whole game they are beaten up, over and over again, but expected to withstand the abuse. You wouldn’t want small players in this position, just like you wouldn’t want a small impeller on your slurry pumps.
Find the best position that allows the pump to run as slowly as possible (to reduce wear) but fast enough to prevent solids from settling and clogging the piping.
The construction aggregate industry conveys all forms of slurry, from fine sand to coarse aggregates.
-When pumping abrasive slurries, it is essential to use wear-resistant components with a high chromium content. But more is not always better - above 25%, the impeller becomes brittle.
Slurry Pump
With the development of the dredging market, the requirements for dredging equipment are getting higher and higher, and the suction resistance and vacuum of dredging pumps are getting higher and higher, which has a great impact on the efficiency of dredging pumps and the chance of cavitation is getting higher and higher. The number of >dredging pumps is also increasing.
1.Find the spot that allows the pump to run as slow as possible (to reduce wear), but fast enough to keep solids from settling and clogging the lines.To reduce wear, lower the pump’s discharge pressure to the lowest point possible. Follow proper piping principles to ensure a constant and uniform delivery of the slurry to the pump.
>Slurry Pump vs Mud Pump
How much solids damage can the customer tolerate?
Aier Machinery has strong technical force and is specially engaged in the research of abrasion resistant materials of slurry pumps, sewage pumps and water pumps and the development of new products. The materials include high chrome white iron, duplex stainless steel, stainless steel, ductile iron, rubber, etc.
how-does-a-dredge-pump-work
We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
Quenching is defined as the introduction of a neutral fluid (usually water or steam) into the atmospheric side of the seal to prevent the formation of solids that may interfere with movement or be used for other purposes.
WA series target=_blank title=Heavy-Duty Slurry Pump>heavy-duty slurry pump is cantilevered, horizontal, natural rubber or hard metal lined centrifugal slurry pumps. They are designed for handling abrasive, high density slurries in the metallurgical, mining, coal, power, building material and other industry department.
The Mud pumps need to be equipped with auxiliary equipment, but slurry pumps not. They often need to use with high-pressure water pump when mud pump working. The high-pressure pump sent the water that larger than the mud pump pressure to the leakproof packing. Then protect the packing. Otherwise, it is easy to make the seal part wear. But the wear-resistant slurry pumps can complete the transportation work independently, which not need to equip other auxiliary equipment.
How much solids damage can the customer tolerate?
Compared to standard centrifugal pumps, centrifugal pumps optimised for slurry pumping usually have the following features.
Slurry Pump
Slurry pump vs mud pump
The selection of a dredge or , slurry pump, can be a challenging process that can be simplified by understanding the main factors behind the smooth operation of a pump. In addition to providing more efficient performance, the right dredge pump requires less maintenance, lower power and a relatively longer life.
>Slurry Pump vs Mud Pump
A slurry is any mixture of a fluid (such as water) and a powdery solid. Slurries are used as a convenient way to handle bulk solids in the mining, steel processing, foundry, power generation and, more recently, frac sand mining industries. Slurries typically behave like viscous viscous fluids, flowing under gravity, but can also be pumped as needed.
Particle size, shape and hardness (impact on wear and corrosion potential of pump components)
- Low noise level - Operating underwater results in low noise or even silent operation.
The dredge pump is designed to draw sediment, debris and other hazardous materials from the surface layer into the suction pipe and transport the material through the pipe to the discharge site. The pump must be able to handle common solid debris of various sizes that can pass through the pump, thus minimizing the downtime required for cleaning.
Dredge Pump
To reduce wear, reduce the pump discharge pressure to the lowest possible point.
Especially when the dredging depth reaches 20m or more, the above situation will be more obvious. The use of underwater pumps can effectively improve the above situation. The lower the installation position of underwater pumps, the smaller the suction resistance and vacuum, which can obviously reduce the losses during the work and improve the working efficiency. The installation of underwater pump can effectively increase the dredging depth and improve the ability to transport sediment.
Rubber lined pumps offer many advantages
>Slurry pumps are typically larger than standard pumps, with more horsepower and stronger bearings and shafts. The most common type of slurry pump is the centrifugal pump. These pumps use a rotating impeller to move the slurry, similar to the way aqueous liquids move through a standard centrifugal pump.
Larger impellers made of more material. This is to compensate for the wear caused by abrasive slurry.
>Dredge Pump
Some quench seals are planned to replace the tight fitting outlet restriction with a secondary seal and a top outlet that can be piped to capture the used quench fluid and drain it from the rotating assembly. However the principle is the same, we try to cool the seal rather than flush it in any way.
Chromium White Iron, Super High Chromium Hypereutectic White Iron, Low Carbon High Chromium Alloy, Carbon Steel,