Our high-performance Insulation Tanks are engineered to provide superior thermal stability and structural integrity, combining the lightweight strength of Fiberglass Reinforced Plastic (FRP) with advanced polyurethane (PU) foam insulation. Designed to prevent condensation and mitigate temperature fluctuations, these tanks are the ideal solution for industries requiring precise thermal control and extreme corrosion resistance.
By integrating a robust FRP outer shell with a customizable PU insulation layer, we deliver a product that outperforms traditional steel or cast iron vessels. Whether used for chemical storage, food fermentation, or industrial heating, our insulation tanks ensure maximum energy efficiency and long-term durability in the most demanding environments.
| Insulation Material | Polyurethane (PU) Foam | Core K-Value (50mm) | 0.5W/m2K |
|---|---|---|---|
| Protection Layer | Fiberglass Reinforced Plastic (FRP) | Standard PU Thickness | 30mm - 50mm |
| Custom PU Thickness | Up to 100mm (0.3W/m2K) | Outer Cover Thickness | 3mm - 5mm |
| Structural Strength | Higher than Steel/Cast Iron | Environmental Resistance | 100% Weather Resistant |
| Compliance Standards | ASME RTP-1 / ASTM D3299 | Other Standards | ASTM D4097 / BS EN 13121 |
FRP construction ensures the tank is immune to oxidation and chemical erosion, unlike traditional metal tanks.
Extended service life with minimal upkeep requirements due to the inherent durability of composite materials.
High-grade PU foam prevents heat loss and protects against external temperature fluctuations effectively.
Reduced overall weight compared to steel, simplifying logistics and installation processes.
Insulation is applied at the factory to eliminate additional on-site costs and installation errors.
Suitable for food brewing, metallurgy, pulp and paper, and various chemical water applications.
Tailored engineering specifications to meet your exact thermal and capacity requirements.
Strict adherence to ASME and ASTM standards for maximum safety and performance.
Rigorous testing of PU foam density and FRP shell strength before shipment.
Optimized manufacturing lead-times for both small-scale and large-scale industrial projects.
Secure packaging and specialized transport for large-size field tanks.
Expert technical support accompanying every project from delivery to final commissioning.
| Feature | FRP Insulation Tank | Traditional Steel Tank |
|---|---|---|
| Corrosion Resistance | Excellent (Inherent) | Poor (Requires Coating) |
| Thermal Efficiency | High (PU Foam Core) | Moderate (External Wrap) |
| Installation Cost | Low (Factory Ready) | High (On-site Insulation) |
| Lifespan | Very Long | Limited by Rust/Corrosion |
| Maintenance Frequency | Minimal | Regular Repainting Needed |
The 50mm PU foam layer provides a K-value of 0.5W/m2K, which is sufficient for most industrial needs. Upgrading to 100mm reduces the K-value to 0.3W/m2K, offering significantly higher thermal resistance for extreme temperature environments.
Yes, because the inner and outer layers are made of FRP, these tanks offer exceptional corrosion resistance, making them ideal for chemical water, vapor, and other aggressive media.
We strictly follow industry-leading standards including ASME RTP-1, ASTM D3299, ASTM D4097, and BS EN 13121 to ensure global quality and safety compliance.
Absolutely. While 30-50mm is the general standard, we can adjust the thickness based on your specific thermal requirements, such as increasing it to 100mm for specialized heat medium applications.
FRP possesses a higher strength-to-weight ratio than steel, cast iron, or standard plastics. When combined with PU insulation, it provides a lightweight yet incredibly robust structure.
They are widely used in food fermentation and brewing, hot spring water treatment, city/factory heating systems, metallurgy, and the pulp and paper industry.