When traditional transportation methods are impractical for large-scale industrial equipment, field-manufactured fiberglass tanks offer a revolutionary alternative. Jrain, a leading manufacturer in fiber-reinforced polymer (FRP) solutions, specializes in creating custom field tanks that meet the most demanding industrial requirements. This article explores the technology, benefits, and applications of Jrain's large-size field tanks, supported by authoritative standards and real-world case studies.

Product Overview

Large-size field tanks are designed for scenarios where transporting pre-fabricated tanks is logistically challenging or economically unfeasible. Jrain's solution involves shipping custom winding machines and molds to the project site, where on-site assembly and manufacturing occur. This process ensures that tanks can be produced in sizes ranging from DN4500mm to DN25000mm, accommodating even the most complex industrial needs.

Key Features and Technical Specifications

Jrain's field tanks are engineered to deliver exceptional durability and performance. The following table summarizes the critical technical specifications:

Parameter	Details
Maximum Diameter	DN25000mm
Material Composition	Custom resin and fiberglass combinations
Standards Compliance	ASME RTP-1, ASTM D3299, ASTM D4097, BS EN 13121
Surface Finish	Smooth, corrosion-resistant finish
Pressure Rating	Customizable based on application
Weight	Optimized for on-site assembly

Manufacturing Process

Jrain's field manufacturing process is a systematic approach that ensures precision and quality:

1. Team Mobilization: A dedicated team, including a project manager, is deployed to the site. This phase involves coordinating logistics for machinery and materials.
2. Equipment Setup: The winding machine and molds are assembled on-site, tailored to the specific diameter of the tank being produced.
3. Material Application: A liner is created, followed by the winding process using selected resins and fiberglass. This step is critical for achieving the desired mechanical properties.
4. Demolding and Placement: Once the tank is cured, it is carefully demolded and positioned at the designated location.
5. Final Assembly: Fittings such as nozzles, ladders, and handrails are installed, followed by a hydrostatic test to ensure compliance with safety standards.

Advantages of Field Manufacturing

On-site production of fiberglass tanks offers several distinct advantages:

• Cost Efficiency: By eliminating long-distance transportation, companies can significantly reduce costs. This is particularly beneficial for projects in remote areas.
• Flexibility: Field manufacturing allows for customization based on specific project requirements, ensuring that the final product meets unique operational demands.
• Environmental Benefits: Reduced transportation needs lead to lower carbon emissions, aligning with global sustainability goals.
• Quick Turnaround: The ability to manufacture on-site can expedite project timelines, allowing for faster deployment and operational readiness.

Applications in Various Industries

Jrain's large-size field tanks are utilized across a wide range of industries, including:

• Chemical Processing: Tanks are designed to store corrosive liquids and gases, with materials selected to withstand harsh chemical environments.
• Water Treatment: These tanks are ideal for water storage and treatment facilities, providing durable solutions for large volumes of water.
• Oil and Gas: The tanks are used for storage and processing of various petroleum products, ensuring safety and compliance with industry standards.
• Power Generation: In power plants, these tanks are employed for cooling systems and other critical applications.

Company Background

Founded in Hengshui, Hebei, China, Jrain FRP has established itself as a leader in the production of fiberglass tanks and vessels. The company's commitment to innovation and quality is reflected in its extensive experience in both domestic and international projects. With a team of skilled engineers and technicians, Jrain ensures that each project meets the highest standards of performance and reliability.

Standards and Certifications

Jrain adheres to rigorous industry standards to ensure the quality and safety of its products. The company's tanks are manufactured in compliance with the following standards:

• ASME RTP-1: This standard provides guidelines for the design and fabrication of thermoplastic tanks, ensuring they meet safety and performance requirements.
• ASTM D3299: This standard outlines the specifications for reinforced thermoset plastic pipe, ensuring the integrity of the materials used.
• ASTM D4097: This standard focuses on the testing of fiber-reinforced plastic pipes, ensuring they can withstand the pressures and stresses of industrial applications.
• BS EN 13121: This European standard specifies the requirements for the design and manufacture of fiber-reinforced plastic tanks, ensuring they meet the necessary safety and quality criteria.

Expert Insights and Industry Validation

According to the National Institute of Standards and Technology (NIST), the use of advanced manufacturing techniques in industrial settings can significantly enhance product quality and reduce costs. NIST's research highlights the importance of custom solutions in addressing specific industry challenges, which aligns with Jrain's approach to field manufacturing. By leveraging the latest technologies and adhering to strict standards, Jrain ensures that its products meet the evolving demands of the market.

Case Studies and Real-World Applications

Jrain's expertise in field manufacturing is evident in its successful projects across various sectors. For instance, in a recent project for a chemical processing plant, Jrain provided custom field tanks that were crucial for storing hazardous materials. The tanks were designed to withstand extreme conditions, ensuring the safety of the facility and its personnel. Another notable project involved the installation of large tanks for a water treatment facility, where the on-site manufacturing approach allowed for quick deployment and reduced downtime.

Training and Support

Jrain is committed to providing comprehensive support to its clients. When delivering the winding machines to customers, the company offers training sessions on the proper usage and maintenance of the equipment. This ensures that clients can effectively operate the machinery and produce high-quality tanks. Additionally, Jrain's technical support team is available to address any questions or issues that may arise during the manufacturing process.

Future Trends and Innovations

As industries continue to evolve, the demand for customizable and efficient storage solutions will only grow. Jrain is actively investing in research and development to enhance its manufacturing capabilities and explore new materials that can further improve the performance of its tanks. The company is also focusing on integrating smart technologies into its products, enabling real-time monitoring and maintenance, which can significantly enhance operational efficiency.

Conclusion

Jrain's large-size field tanks represent a significant advancement in industrial storage solutions. By combining innovative manufacturing techniques with a commitment to quality and safety, the company provides tailored solutions that meet the unique needs of various industries. With a strong foundation in both domestic and international markets, Jrain is well-positioned to continue leading the way in the production of high-performance fiberglass tanks. As the industry moves towards more sustainable and efficient practices, Jrain's focus on innovation and customer satisfaction will undoubtedly drive its future success.

References

National Institute of Standards and Technology (NIST). (n.d.). Retrieved from https://www.nist.gov/

Jrain FRP. (n.d.). Large Size Field Tanks. Retrieved from https://www.jrain-frp.com/large-size-field-tanks.html