Introduction to Large Size Field Tanks

When traditional transportation methods become impractical due to the sheer size of industrial tanks, field manufacturing emerges as the optimal solution. Jrain, a leading manufacturer in fiberglass tanks and vessels, specializes in producing large-scale field tanks that meet rigorous industry standards. These tanks are engineered to withstand harsh environments, making them ideal for storing corrosive or abrasive liquids and gases. By leveraging advanced field winding technology, Jrain ensures that the mechanical properties of on-site manufactured tanks are equivalent to those produced in controlled workshop settings.

With a focus on customization and cost-effectiveness, Jrain's field tanks are designed to address size and accessibility challenges. This article delves into the manufacturing process, technical specifications, applications, and the company's expertise in delivering reliable solutions for global projects.

The Manufacturing Process of Large Size Field Tanks

Jrain's approach to field tank manufacturing involves a systematic and efficient process, ensuring quality and precision at every stage. Here's a detailed breakdown of the key steps:

1. Project Mobilization: The process begins with assembling a dedicated manufacturing team and appointing a Project Manager. This ensures seamless coordination between the company and the client. The necessary machines and materials are then transported to the project site.
2. Equipment Setup: At the site, the winding machine and molds are assembled according to the specified tank diameter. This step is critical to achieving the desired dimensions and structural integrity.
3. Material Preparation: A liner is created, followed by the winding process, where resins and fiberglass are layered according to the design specifications. The choice of materials—such as specialized resins and fillers—ensures the tank can withstand the intended service conditions.
4. Demolding and Placement: After the curing process, the tank is carefully demolded and positioned at the designated location.
5. Final Assembly and Testing: Fittings like nozzles, ladders, and handrails are installed, followed by a hydrostatic test to verify the tank's integrity. Once all checks are completed, the tank is handed over to the client.

One of the key advantages of this process is its ability to minimize transportation costs and logistical challenges. By manufacturing tanks on-site, Jrain eliminates the need for oversized transport vehicles, making it a viable solution for remote or difficult-to-access locations.

Key Features and Advantages of Jrain Field Tanks

Jrain's field tanks are engineered with precision and innovation, offering a range of features that set them apart from conventional storage solutions:

• Customization: The tanks are tailored to meet specific project requirements, with the flexibility to select resins, fiberglass types, and additives based on the intended application.
• Cost-Effectiveness: On-site manufacturing reduces transportation expenses and allows for better coordination with other on-site contractors, streamlining the overall project timeline.
• Structural Integrity: The mechanical properties of the laminates produced using Jrain's field winding equipment are comparable to those manufactured in workshops, ensuring durability and reliability.
• Environmental Adaptability: The tanks are designed to withstand extreme conditions, making them suitable for both coastal and industrial environments.
• Compliance with Standards: Jrain adheres to international standards such as ASME RTP-1, ASTM D3299, ASTM D4097, and BS EN 13121, ensuring compliance with global safety and quality regulations.

Additionally, Jrain provides comprehensive training to customers on machine usage, ensuring that the equipment is operated efficiently and safely. This commitment to customer support underscores the company's dedication to long-term partnerships.

Technical Specifications of Jrain Large Size Field Tanks

The following table outlines the technical specifications of Jrain's large size field tanks, highlighting their versatility and performance capabilities:

Applications of Large Size Field Tanks

Jrain's field tanks are widely used across various industries, where their durability and adaptability make them indispensable. Some of the key applications include:

• Chemical Industry: Storage of corrosive chemicals, such as acids and solvents, in environments where traditional metal tanks would degrade rapidly.
• Water and Wastewater Treatment: Large-scale storage of treated or untreated water, with resistance to chemical and biological corrosion.
• Oil and Gas: Transportation and storage of crude oil, refined fuels, and other hydrocarbons in remote or challenging locations.
• Power Generation: Cooling water storage and chemical containment in power plants, where reliability is critical.
• Mining: Storage of abrasive slurries and mining chemicals, where the tanks' robust construction ensures long-term performance.

The ability to customize the tanks for specific applications makes them a preferred choice for industries requiring tailored solutions. For instance, the addition of UV-resistant coatings or fire-retardant additives can enhance the tanks' suitability for outdoor or hazardous environments.

About Jrain: A Leader in Fiberglass Tank Manufacturing

Founded in Hengshui Jiarun Glass Fiber Reinforced Plastic Co., Ltd. (No. 1289 Yingbin South Street, Jizhou District, Hengshui, Hebei, China), Jrain has established itself as a trusted provider of fiberglass tanks and vessels. With extensive experience in both domestic and international projects, the company has successfully delivered solutions for a diverse range of industries.

Jrain's expertise lies in its ability to combine advanced technology with practical on-site manufacturing. The company's field winding machines and molds are designed to ensure precision and efficiency, even in challenging environments. By adhering to international standards and continuously innovating its processes, Jrain has built a reputation for quality and reliability.

Customer satisfaction is at the core of Jrain's operations. The company offers comprehensive support, including training on machine usage and ongoing technical assistance, ensuring that clients can maximize the value of their investment. This commitment to excellence has enabled Jrain to serve clients across the globe, from small-scale projects to large industrial complexes.

Product Gallery

Explore the visual representation of Jrain's large size field tanks below:

Field manufacturing process with mobile winding equipment

Completed fiberglass tank with custom fittings

On-site installation of a large field tank

Industry Standards and Compliance

Jrain's large size field tanks are designed and manufactured in accordance with stringent industry standards, ensuring safety, durability, and performance. These include:

• ASME RTP-1: American Society of Mechanical Engineers standard for thermoplastic resin tanks, ensuring structural integrity and safety.
• ASTM D3299: Standard for reinforced thermoset plastic pipe, applicable to the design and testing of fiberglass tanks.
• ASTM D4097: Standard for reinforced thermoset plastic tanks, covering materials, design, and testing requirements.
• BS EN 13121: European standard for reinforced thermoset plastic tanks, ensuring compliance with EU safety and quality regulations.

These standards, as referenced by NIST (National Institute of Standards and Technology), provide a framework for evaluating the performance of composite materials and structures. While the direct link to NIST's specific guidelines may not be available, the principles outlined in these standards align with NIST's focus on precision, measurement, and quality assurance in industrial applications.

Conclusion

Jrain's large size field tanks represent a significant advancement in the field of industrial storage solutions. By combining cutting-edge technology with on-site manufacturing capabilities, the company addresses the unique challenges of transporting and installing oversized tanks. With a commitment to quality, customization, and compliance with international standards, Jrain continues to lead the industry in delivering reliable and durable solutions for global clients.

For more information about Jrain's products and services, visit the official website or explore the product page.