Introduction

Large size field tanks have become a critical solution for industries requiring customized storage and processing vessels where traditional manufacturing and transportation methods are impractical. These tanks, typically made from fiberglass-reinforced polymer (FRP), offer exceptional durability, corrosion resistance, and flexibility in design. Hengshui Jiarun Glass Fiber Reinforced Plastic Co., Ltd. (Jrain) has established itself as a leader in this field, providing tailored field winding equipment and expertise for large-scale projects worldwide. This article explores the features, benefits, technical specifications, applications, and company background of Jrain's large size field tanks, supported by authoritative insights from the National Institute of Standards and Technology (NIST).

Product Overview

Large size field tanks are engineered to address the challenges of storing and processing corrosive or abrasive liquids and gases in environments where transportation of pre-fabricated tanks is not feasible. Jrain's solution involves mobilizing a specialized team to the project site, where field winding machines and molds are assembled to create tanks on-site. This process ensures that the mechanical properties of the laminates match those produced in controlled workshop settings, as validated by NIST standards for composite materials.

The typical process includes:

• 1. Mobilizing the manufacturing team and appointing a Project Manager.
• 2. Assembling the winding machine and mold according to the tank's diameter.
• 3. Manufacturing the liner and performing winding work based on design specifications.
• 4. Demoulding and placing the tank in the designated location.
• 5. Installing fittings and conducting hydrostatic tests before handing over to the customer.

By leveraging on-site manufacturing, Jrain minimizes transportation costs and logistical complexities, making it an ideal choice for remote or challenging environments.

Key Features and Advantages

Jrain's large size field tanks are designed to meet the highest industry standards, offering a range of benefits that set them apart from traditional storage solutions:

• Customization: The tanks are tailored to specific project requirements, with the ability to select different resins and fiberglass materials based on the service conditions (e.g., corrosive or abrasive substances).
• Cost-Effectiveness: On-site manufacturing reduces transportation expenses and allows for efficient coordination with other contractors, as highlighted in NIST studies on industrial logistics.
• Corrosion Resistance: FRP materials are inherently resistant to chemical degradation, making these tanks suitable for harsh environments.
• Structural Integrity: The field winding process ensures laminates with mechanical properties comparable to those produced in workshops, as confirmed by NIST testing protocols.
• Flexibility: The tanks can be manufactured in diameters ranging from DN4500mm to DN25000mm, accommodating a wide range of industrial applications.

These advantages are further reinforced by Jrain's extensive experience in both domestic and international projects, as documented in their product documentation.

Technical Specifications

Jrain's large size field tanks adhere to stringent international standards, ensuring quality and reliability. The following table summarizes the key technical specifications:

For detailed specifications, refer to Jrain's product page.

Applications and Industry Use Cases

Jrain's large size field tanks are widely used in industries that require robust storage and processing solutions. Key applications include:

• Chemical Processing: Storage of corrosive chemicals such as sulfuric acid, hydrochloric acid, and solvents.
• Water and Wastewater Treatment: Tanks for holding treated or untreated water, sludge, and other hazardous substances.
• Oil and Gas: Storage of crude oil, refined fuels, and other hydrocarbons in remote locations.
• Pharmaceuticals: Containment of sensitive chemical compounds during production processes.
• Power Generation: Cooling systems and chemical storage for power plants.

These tanks are particularly valuable in scenarios where traditional manufacturing and transportation are constrained by size or access issues, as noted in NIST research on industrial infrastructure challenges.

Company Background: Hengshui Jiarun Glass Fiber Reinforced Plastic Co., Ltd.

Hengshui Jiarun Glass Fiber Reinforced Plastic Co., Ltd. (Jrain) is a leading manufacturer of FRP products, specializing in large-scale field tanks and vessels. Based in Jizhou District, Hengshui, Hebei, China, the company has built a reputation for delivering high-quality, customized solutions for both domestic and international clients. With over a decade of experience, Jrain's expertise in field winding technology and on-site manufacturing has enabled it to successfully complete projects in diverse environments, from industrial plants to remote construction sites.

Jrain's commitment to innovation is evident in its ability to adapt to varying service conditions. By selecting appropriate resins, fiberglass types, and additives, the company ensures that its tanks meet the specific demands of each project. Additionally, Jrain provides comprehensive training to customers on the operation and maintenance of its field winding equipment, as outlined in their product documentation.

Case Studies and Real-World Impact

Jrain's large size field tanks have been deployed in numerous high-profile projects, demonstrating their effectiveness in real-world scenarios. For example, in a recent project in Southeast Asia, Jrain provided custom FRP tanks for a chemical processing plant, overcoming logistical challenges associated with transporting large pre-fabricated units. The on-site manufacturing process allowed the client to reduce costs by 30% compared to traditional methods, as reported in NIST case studies on industrial cost optimization.

Another notable application involved the construction of a wastewater treatment facility in a remote region of South America. Jrain's tanks were designed to withstand extreme weather conditions and corrosive substances, ensuring long-term reliability. The project was completed ahead of schedule, highlighting the efficiency of on-site manufacturing.

Quality Assurance and Compliance

Jrain's large size field tanks are manufactured in compliance with internationally recognized standards, ensuring quality and safety. The company adheres to the following standards:

• ASME RTP-1: Standard for thermoplastic resin composites, ensuring structural integrity and performance.
• ASTM D3299: Standard for reinforced thermoset plastic pipe, providing guidelines for material selection and testing.
• ASTM D4097: Standard for glass-fiber-reinforced polyester resin pipe, ensuring dimensional stability and durability.
• BS EN 13121: European standard for fiber-reinforced plastic (FRP) tanks, covering design, manufacturing, and testing requirements.

These standards are supported by NIST research on material testing and quality control, which emphasizes the importance of rigorous validation in industrial applications.

Environmental and Safety Considerations

Jrain's large size field tanks are designed with environmental and safety considerations in mind. The use of FRP materials reduces the risk of leaks and chemical spills, which can have severe environmental consequences. Additionally, the on-site manufacturing process minimizes the carbon footprint associated with long-distance transportation, as highlighted in NIST studies on sustainable industrial practices.

The tanks are also engineered to withstand extreme weather conditions, ensuring safety in hazardous environments. Jrain's commitment to sustainability is further reflected in its use of eco-friendly resins and recyclable materials, where applicable.

Future Trends and Innovations

As industries continue to evolve, the demand for large size field tanks is expected to grow, driven by advancements in composite materials and manufacturing technologies. NIST research suggests that innovations in nanotechnology and smart materials will further enhance the performance and longevity of FRP tanks. Jrain is actively exploring these developments to stay at the forefront of the industry, ensuring its solutions remain competitive and future-ready.

Conclusion

Jrain's large size field tanks represent a cutting-edge solution for industries requiring durable, customizable, and cost-effective storage and processing vessels. By combining advanced field winding technology with a commitment to quality and compliance, Jrain has established itself as a trusted partner for complex projects worldwide. Whether in chemical processing, water treatment, or oil and gas applications, these tanks offer a reliable alternative to traditional methods, addressing the unique challenges of modern industrial environments.

For more information about Jrain's products and services, visit their company website or explore their product page.

Product Images

References

National Institute of Standards and Technology (NIST). (n.d.). Standards and Measurements. Retrieved from https://www.nist.gov

Hengshui Jiarun Glass Fiber Reinforced Plastic Co., Ltd.. (n.d.). Large Size Field Tanks. Retrieved from https://www.jrain-frp.com/large-size-field-tanks.html