Introduction to Large Size Field Tanks

Large size field tanks have become essential solutions for industrial storage needs where transportation of pre-fabricated tanks is impractical. Jrain, a leading manufacturer based in Hengshui, Hebei, China, specializes in providing customized field winding equipment and expertise for the production of fiberglass tanks and vessels. These tanks are designed to meet the rigorous demands of various industries, including chemical processing, water treatment, and energy sectors. The ability to manufacture large tanks on-site offers significant advantages in terms of cost-effectiveness, flexibility, and adaptability to specific project requirements.

The Large Size Field Tanks from Jrain are engineered to withstand harsh environmental conditions and corrosive substances. By utilizing advanced materials and manufacturing techniques, these tanks ensure long-term durability and performance. The company's commitment to quality is reflected in its adherence to international standards such as ASME RTP-1, ASTM D3299, and BS EN 13121, which guarantee the structural integrity and safety of the products.

Product Features and Capabilities

Jrain's large size field tanks are designed with a focus on customization and adaptability. The manufacturing process begins with the mobilization of a dedicated team and the appointment of a project manager to oversee the entire operation. This ensures that each project is executed efficiently and meets the specific requirements of the client. The company's field winding machines and molds are highly customized to accommodate various tank diameters, allowing for the production of tanks ranging from DN4500mm to DN25000mm.

The process involves several critical steps. First, the winding machine and mold are assembled at the project site according to the desired diameter of the tank. This is followed by the creation of a liner, which is then subjected to winding work based on the design specifications. After demoulding, the tank is placed in its designated location, and fittings such as nozzles, ladders, and handrails are installed. A hydrostatic test is conducted to ensure the tank's integrity before it is handed over to the customer.

One of the key advantages of Jrain's field manufacturing approach is its ability to overcome size and access challenges. On-site production minimizes transportation costs and allows for seamless coordination with other on-site contractors. This is particularly beneficial in remote or difficult-to-reach locations where traditional manufacturing and transportation methods may be impractical.

Technical Specifications

Applications and Industry Use Cases

Jrain's large size field tanks are widely used across various industries due to their versatility and durability. In the chemical processing sector, these tanks are employed for the storage and transportation of corrosive liquids and gases. The ability to select specific resins and fiberglass types ensures that the tanks can withstand aggressive chemical environments. For example, vinyl ester resins are often used in applications involving sulfuric acid or other harsh chemicals.

In the water treatment industry, Jrain's tanks are utilized for holding potable water, wastewater, and chemical solutions. Their corrosion-resistant properties make them ideal for long-term use in environments where traditional metal tanks would degrade over time. Additionally, the tanks' large capacity allows for efficient water storage and distribution in municipal and industrial settings.

The energy sector also benefits from Jrain's field tanks, particularly in the storage of fuels and other hazardous materials. The tanks are designed to meet strict safety standards, ensuring that they can safely contain flammable or volatile substances. Their on-site manufacturing capability is especially valuable in remote locations where transportation of large pre-fabricated tanks is not feasible.

Other applications include agriculture (for irrigation and chemical storage), pharmaceuticals (for sterile liquid storage), and marine environments (for seawater or chemical storage). The adaptability of Jrain's tanks makes them a preferred choice for a wide range of industrial and commercial applications.

Company Background and Expertise

Jrain (衡水嘉润玻璃钢有限公司) is a renowned manufacturer of fiberglass tanks and vessels with extensive experience in both domestic and international projects. Located at No. 1289 Yingbin South Street, Jizhou District, Hengshui, Hebei, China, the company has established a strong reputation for delivering high-quality, customized solutions. With a focus on innovation and customer satisfaction, Jrain has successfully completed numerous projects under diverse environmental conditions.

The company's expertise in field manufacturing is supported by its state-of-the-art equipment and skilled workforce. Jrain provides comprehensive training to customers on the operation and maintenance of its winding machines, ensuring that clients can effectively utilize the equipment for future projects. This commitment to customer support is a testament to the company's dedication to long-term partnerships and service excellence.

Jrain's adherence to international standards and its ability to tailor products to specific client needs have made it a trusted name in the industry. The company's projects span across various regions, demonstrating its capability to adapt to different regulatory requirements and environmental challenges.

Advantages of Field Manufacturing

Field manufacturing of large size tanks offers several distinct advantages over traditional off-site production. One of the primary benefits is the reduction in transportation costs. By manufacturing tanks on-site, companies can avoid the high expenses associated with transporting oversized or heavy equipment over long distances. This is particularly beneficial for projects located in remote areas where logistics can be complex and costly.

Another significant advantage is the ability to customize tanks to fit specific site conditions. Unlike pre-fabricated tanks, which may require modifications to fit the available space, field-manufactured tanks can be designed and built to exact specifications. This flexibility ensures that the final product is perfectly suited to the client's needs, whether it involves unique dimensions, specialized materials, or specific operational requirements.

Field manufacturing also allows for greater coordination with other on-site contractors. This streamlined approach can lead to faster project completion times and improved efficiency. Additionally, the ability to perform quality checks and tests on-site ensures that any issues are identified and resolved before the tank is put into service, reducing the risk of costly delays or failures.

Quality Assurance and Testing

Jrain's commitment to quality is evident in its rigorous testing and inspection processes. Each tank undergoes a series of tests to ensure it meets the required standards for structural integrity, durability, and performance. One of the key tests is the hydrostatic test, which involves filling the tank with water to check for leaks or weaknesses in the structure. This test is critical for ensuring the safety and reliability of the tank, particularly in applications involving hazardous materials.

In addition to hydrostatic testing, Jrain conducts non-destructive testing (NDT) methods such as ultrasonic testing and radiographic testing to detect any internal flaws or defects. These advanced techniques ensure that the tanks are free from structural weaknesses that could compromise their performance. The company also follows ASTM D3299 and ASTM D4097 standards for the evaluation of fiberglass-reinforced plastic (FRP) tanks, providing clients with confidence in the quality of the products.

Furthermore, Jrain's adherence to ASME RTP-1 ensures that its tanks meet the stringent requirements for pressure-containing vessels. This standard is widely recognized in the industry and provides a framework for the design, fabrication, and testing of FRP tanks. By following these standards, Jrain guarantees that its products are not only durable but also compliant with the highest safety and quality benchmarks.

Industry Standards and Compliance

Jrain's large size field tanks are designed and manufactured in compliance with several international standards, ensuring their reliability and performance in diverse environments. The ASME RTP-1 standard is particularly significant as it provides guidelines for the design and construction of thermoplastic tanks and vessels. This standard is widely accepted in the industry and ensures that the tanks are suitable for use in various applications, including chemical processing and water treatment.

The ASTM D3299 standard focuses on the testing of fiberglass-reinforced plastic (FRP) tanks, providing a framework for evaluating their mechanical properties and durability. By adhering to this standard, Jrain ensures that its tanks are capable of withstanding the stresses and strains associated with their intended use. Similarly, ASTM D4097 outlines the requirements for the design and fabrication of FRP tanks, emphasizing the importance of material selection and construction techniques.

The BS EN 13121 standard is another critical benchmark that Jrain follows. This standard specifies the requirements for the design and testing of FRP tanks used in the storage of hazardous substances. Compliance with this standard ensures that the tanks are safe and suitable for use in environments where the risk of leaks or failures could have severe consequences.

By following these standards, Jrain not only meets the expectations of its clients but also contributes to the overall safety and reliability of the industrial sector. The company's commitment to compliance is a testament to its dedication to quality and customer satisfaction.

Environmental and Safety Considerations

Jrain's large size field tanks are designed with environmental and safety considerations in mind. The use of fiberglass-reinforced plastic (FRP) materials ensures that the tanks are resistant to corrosion, UV degradation, and chemical exposure, making them suitable for long-term use in harsh environments. This durability reduces the need for frequent maintenance and replacement, contributing to cost savings and environmental sustainability.

Additionally, the on-site manufacturing process minimizes the environmental impact associated with transportation. By producing tanks at the project site, Jrain reduces the carbon footprint linked to long-distance shipping of large equipment. This approach aligns with the growing emphasis on sustainable practices in the industrial sector.

Safety is a top priority for Jrain, and the company ensures that all tanks meet the necessary safety standards for their intended applications. The hydrostatic testing and non-destructive testing (NDT) procedures are critical in identifying any potential weaknesses or defects that could compromise the tank's integrity. This proactive approach to safety ensures that the tanks are reliable and suitable for use in critical applications.

Conclusion

Jrain's large size field tanks represent a cutting-edge solution for industrial storage and processing needs. With their advanced manufacturing capabilities, adherence to international standards, and commitment to quality, Jrain has established itself as a leader in the field. The company's ability to customize tanks to meet specific project requirements, combined with its on-site manufacturing approach, offers significant advantages in terms of cost-effectiveness, flexibility, and efficiency.

As industries continue to evolve and demand more specialized solutions, Jrain's expertise in field manufacturing positions it as a valuable partner for clients seeking reliable and durable storage solutions. The company's dedication to innovation, safety, and customer satisfaction ensures that its products will continue to meet the challenges of the modern industrial landscape.

Product Images

References

1. National Institute of Standards and Technology (NIST). NIST plays a crucial role in advancing technology through research and development. The standards and guidelines provided by NIST are essential for ensuring the quality and safety of industrial products, including FRP tanks. By following these standards, companies like Jrain can ensure their products meet the highest levels of performance and reliability.

2. Jrain - Large Size Field Tanks. This official website provides detailed information about Jrain's products, including specifications, applications, and technical data. It serves as a valuable resource for clients seeking to understand the capabilities and benefits of Jrain's field manufacturing solutions.