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Nov . 07, 2025 11:05 Back to list

Tanks and Vessels | Custom ASME Stainless, Sanitary Design


Field Notes on FRP Storage: What’s Changing with Tanks And Vessels

I’ve walked more steel tank farms than I care to admit. The smell of coatings, the constant repaint cycles—expensive deja vu. That’s why FRP has quietly become the practical choice. From Jrain’s site in No. 1289, Yingbin South Street, Jizhou District, Hengshui, Hebei, China, the team is pushing large-format fiberglass solutions that are, frankly, changing procurement math for storage buyers. And yes, the rise is real: chemical folks tell me liner failures—not corrosion—are now the surprise downtime culprit.

Tanks and Vessels | Custom ASME Stainless, Sanitary Design

What’s trending

  • Oversized field-erected FRP—up to ≈25,000 mm diameter—without cranes that shut down half the site.
  • Vinyl-ester corrosion barriers for oxidizers and acids; customers say sodium hypochlorite finally behaves.
  • Compliance-first specs: ASME RTP-1 design files, ASTM D3299/D4097 methods, and NSF/ANSI/CAN 61 for potable where needed.

How these are built (short version)

Materials: corrosion barrier with dual C-glass veil, vinyl ester or isophthalic resin; structural wall with E-glass filament winding; UV topcoat outside. Methods: automated filament winding for shell, hand lay-up in nozzles and joints, field-lamination for large tanks. Curing: controlled exotherm, post-cure for heat resistance (actually underrated). QA: Barcol hardness checks, thickness mapping, hydrotest, spark/holiday test on liners, and visual per RTP-1 acceptance levels.

Tanks and Vessels | Custom ASME Stainless, Sanitary Design

Core specifications (typical)

Parameter Spec (≈ / typical) Notes
Diameter Shop ≤ 4500 mm; Field ≤ 25,000 mm Field-built for very large volumes
Volume Shop ≤ 200 m³; Field—project-specific Height driven by wind/seismic
Design Pressure Atmospheric to ≈ 6 barg RTP-1 pressure classes; consult process data
Corrosion Barrier 2.5–5.0 mm, dual veil Vinyl ester recommended for oxidizers
Testing Hydrotest 1.5× design P; Barcol ≥ 35 Holiday test per NACE; thickness checks
Service Life 20–30 years (real-world may vary) Depends on chemistry and UV exposure

Where Tanks And Vessels shine

  • Chemical processing: HCl, NaOCl, caustic, brine, coagulants.
  • Water & wastewater: clarifier feed, alum, ferric chloride, biologics.
  • Mining & metals: leachates, process water, reagents.
  • Power & FGD: lime slurry, waste acids, demin water.
  • Food & beverage: where NSF/ANSI/CAN 61 is required.

Vendor comparison (high-level)

Vendor/Material Corrosion Max Diameter Compliance Maintenance
Jrain FRP Excellent in acids/salts ≈25 m (field) ASME RTP‑1, ASTM D3299/D4097, NSF 61 (opt.) Low; no repaint cycles
Carbon Steel (lined) Good, liner-dependent Large, but heavy cranes API/ASME steel codes Medium–High (relining)
HDPE Roto-mold Good for mild duty ≈4–5 m Manufacturer specs Low, but temp limits

Real projects, quick take

Case A — 100 m³ NaOCl storage, coastal WTP. Upgraded to Tanks And Vessels with vinyl-ester barrier; holiday-tested at 12 kV, hydrotested 1.5×. After 18 months, operators report “no odor, no weeping, zero coating touch-ups.”

Case B — 18 m dia equalization tank, mining. Field-erected shell, seismic zone rating; Barcol hardness ≥ 35 verified. Customer notes a ≈22% install time reduction vs welded steel (fewer heavy lifts, simpler foundations).

Tanks and Vessels | Custom ASME Stainless, Sanitary Design

Customization & QA

Nozzle maps, manways, ladders/cages, insulation, conductive veil for anti-static, and double-wall leak monitoring are fairly standard. Documentation packs typically include drawings, laminate schedules, material certs, hydrotest records, and cure logs. Frankly, spec writers love the traceability.

Practical buying tips

  • Always match resin to chemistry and temperature profile (cyclic loads matter).
  • Ask for RTP‑1 calculations for pressure/service vacuum and wind/seismic checks.
  • Plan for access: shell repairs are easier with FRP, but nozzle reinforcement matters.

Citations:

  1. ASME RTP‑1: Reinforced Thermoset Plastic Corrosion-Resistant Equipment.
  2. ASTM D3299: Filament-Wound Glass-Fiber-Reinforced Thermoset Resin Tanks.
  3. ASTM D4097: Contact-Molded Glass-Fiber-Reinforced Thermoset Resin Tanks.
  4. NSF/ANSI/CAN 61: Drinking Water System Components—Health Effects.
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