I’ve walked more steel tank farms than I care to admit. The smell of coatings, the constant repaint cycles—expensive deja vu. That’s why FRP has quietly become the practical choice. From Jrain’s site in No. 1289, Yingbin South Street, Jizhou District, Hengshui, Hebei, China, the team is pushing large-format fiberglass solutions that are, frankly, changing procurement math for storage buyers. And yes, the rise is real: chemical folks tell me liner failures—not corrosion—are now the surprise downtime culprit.
Materials: corrosion barrier with dual C-glass veil, vinyl ester or isophthalic resin; structural wall with E-glass filament winding; UV topcoat outside. Methods: automated filament winding for shell, hand lay-up in nozzles and joints, field-lamination for large tanks. Curing: controlled exotherm, post-cure for heat resistance (actually underrated). QA: Barcol hardness checks, thickness mapping, hydrotest, spark/holiday test on liners, and visual per RTP-1 acceptance levels.
| Parameter | Spec (≈ / typical) | Notes |
|---|---|---|
| Diameter | Shop ≤ 4500 mm; Field ≤ 25,000 mm | Field-built for very large volumes |
| Volume | Shop ≤ 200 m³; Field—project-specific | Height driven by wind/seismic |
| Design Pressure | Atmospheric to ≈ 6 barg | RTP-1 pressure classes; consult process data |
| Corrosion Barrier | 2.5–5.0 mm, dual veil | Vinyl ester recommended for oxidizers |
| Testing | Hydrotest 1.5× design P; Barcol ≥ 35 | Holiday test per NACE; thickness checks |
| Service Life | 20–30 years (real-world may vary) | Depends on chemistry and UV exposure |
| Vendor/Material | Corrosion | Max Diameter | Compliance | Maintenance |
|---|---|---|---|---|
| Jrain FRP | Excellent in acids/salts | ≈25 m (field) | ASME RTP‑1, ASTM D3299/D4097, NSF 61 (opt.) | Low; no repaint cycles |
| Carbon Steel (lined) | Good, liner-dependent | Large, but heavy cranes | API/ASME steel codes | Medium–High (relining) |
| HDPE Roto-mold | Good for mild duty | ≈4–5 m | Manufacturer specs | Low, but temp limits |
Case A — 100 m³ NaOCl storage, coastal WTP. Upgraded to Tanks And Vessels with vinyl-ester barrier; holiday-tested at 12 kV, hydrotested 1.5×. After 18 months, operators report “no odor, no weeping, zero coating touch-ups.”
Case B — 18 m dia equalization tank, mining. Field-erected shell, seismic zone rating; Barcol hardness ≥ 35 verified. Customer notes a ≈22% install time reduction vs welded steel (fewer heavy lifts, simpler foundations).
Nozzle maps, manways, ladders/cages, insulation, conductive veil for anti-static, and double-wall leak monitoring are fairly standard. Documentation packs typically include drawings, laminate schedules, material certs, hydrotest records, and cure logs. Frankly, spec writers love the traceability.
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