Jul . 28, 2025 09:01 Back to list

Large Size Field Tanks for Industrial & Agricultural Storage Solutions

With the rapid development of global infrastructure, energy, water treatment, and chemical industries, the demand for Large Size Field Tanks is experiencing unparalleled growth. These colossal storage vessels are central to mass storage and process safety, with applications spanning petrochemical, metallurgy, pharmaceuticals, environmental engineering, and beyond.

This in-depth technical report explores the evolving landscape, manufacturing technology, specification trends, and real-world applications of Large Size Field Tanks, supported by fine-grained data, comparison charts, and authoritative standards, showing how these high-capacity tanks are reshaping modern industries.

Industry Trends of Large Size Field Tanks

According to Grand View Research, the global market value for large storage tanks exceeded USD 12 billion in 2023, with FRP (Fiberglass Reinforced Plastic) field-assembled models contributing over 17% and exhibiting a CAGR of 4.3% through 2030. The adoption of Large Size Field Tanks is driven by capacities exceeding 100m³, growing environmental standards (ISO 14001, API 650, GB 50341), and increased needs for durability and chemical protection.

Source: Grand View Research, Industry Estimates

Core Technical Parameters of Large Size Field Tanks

Representative Specifications for **Large Size Field Tanks**
Model	Tank Volume (m³)	Diameter (mm)	Height (mm)	Material	Wall Thickness (mm)	Operating Temp. (°C)	Design Pressure (MPa)	Corrosion Resistance	Industry Standard
LFT-500	500	6200	18500	FRP + Vinyl Ester Resin	26	-20~75	0.1	Excellent (pH 1-14)	ISO 14692/API 650
LFT-1000	1000	9200	18500	FRP + Epoxy Resin	32	-40~95	0.16	Outstanding	ASME RTP-1
LFT-1500	1500	10500	20500	FRP + ECR Glass + UV Shield	45	-40~105	0.2	Superior	GB 150.1~150.4
LFT-2500	2500	13000	22000	FRP + Carbon Fiber Layer	56	-55~120	0.26	Exceptional	EN 13121

Parameter evolution for advanced field tank models

Manufacturing Process of Large Size Field Tanks

Large Size Field Tanks are engineered using site-assembled modular construction. The following diagram illustrates a typical FRP field tank manufacturing process, employing state-of-the-art technologies.

Process Flow: Raw Material → Resin Blending → CNC Filament Winding → On-Site Assembly/Curing → Precision Machining → Rigorous Inspection

*Key Techniques:* Filament winding, CNC machining, multi-layered composite assembly, API650+ ISO14692 testing, robotics-assisted QC

For an immersive video on advanced site tank assembly, visit Industry Assembly Video

Large Size Field Tanks for Industrial & Agricultural Storage Solutions

Comparative Technical Advantages of Large Size Field Tanks

Comparison: Mainstream Large Size Field Tanks by Material
Type	Typical Use	Lifespan (years)	Corrosion Resistance	Weight (kg/m³)	Thermal Conductivity (W/m·K)	Maintenance Cycle	Certifications
FRP Large Field Tank	Acid/Alkali, Water, Bulk Solvents	35~50	Excellent	65	0.25	5 Years	ISO14692, GB150, FDA
Carbon Steel Tank	Oil, Fuel, Industrial Water	20~30	Poor	310	53	2~3 Years	API650, ISO 9001
Stainless Steel Tank	Food, High-Purity Water	30~40	Good	285	15.1	4 Years	ASME, FDA
Concrete Tank	Municipal/Storage	40~60	Moderate (Degrades)	~2400	1.5	7~10 Years	ASTM C150

*FRP large tanks are expanding market share due to superior corrosion and service life

Customized Solutions for Large Size Field Tanks

Large Size Field Tanks can be fully customized to meet extreme requirements in volume, operational temperature, chemical resistance, seismic performance, and intelligent monitoring.
Advanced calculation software (finite element analysis), 3D CAD/CAE modeling, and on-site installation support enable solutions for hostile environments.
Typical customization scope includes:

Tank capacity: 100–10000 m³+ (up to 75m diameter)
Special linings (PTFE/Conductive/UV): for acids, solvents, high-purity/food-grade
Integration: Manways, nozzles, agitator flanges, sensors
Fire protection, seismic bracing, secondary containment
Comprehensive digital monitoring: level, temperature, leakage
Anti-UV or Arctic-grade insulation systems for extreme environments
Compliance: ISO14692, API 650, GB50341, FDA, NSF-61, WRAS
Smart asset management via IoT connectivity (optional)

Application Scenarios and Advantages of Large Size Field Tanks

The superior attributes of Large Size Field Tanks—corrosion-proof, modular, light yet robust—make them the default choice across high-value fields:

Petrochemical Storage: Secure bulk acid/alkali/oil product storage, explosion-proof, and long-term stability.
Metallurgy: High-temperature acidic process tanks, leachate management for nickel/copper.
Municipal Water/Wastewater: Chlorine storage, brine tanks, sludge digesters.
Food Processing & Pharmaceuticals: Ultra-clean ingredient tanks, fully FDA/NSF-61 compliant.
Environmental Engineering: Hazardous chemical neutralization, firewater, seawater desalination facilities.
Mining: Cyanide tanks, slurry buffer vessels, process water, all requiring high safety margins.

Field data: FRP tanks consistently outperform in service life under harsh conditions.

Application Case Studies

1. Wastewater Treatment Plant Expansion (2022, Southeast Asia)

Challenge: Process tank replacement for a 40,000m³/d municipal wastewater plant, with frequent acid/alkali cycles.
Solution: On-site assembled Large Size Field Tanks (1700m³/unit, ECR-glass FRP, ISO14692 certified).
Result: No leakage, 35% cost saving over stainless steel, chemical attack free after 3 years (continuous monitoring data provided).

2. Mining Cyanide Leaching Plant (Australia, 2023)

Requirement: Large Size Field Tanks for sodium cyanide, with high-velocity abrasion, -20°C winter conditions.
Customization: Multi-layer FRP, lined with conductive anti-static material; full insulation.
Feedback: Maintenance engineer commented, “Zero downtime, integrity stayed perfect, outperforming previous carbon steel by far.”

“…Composite field tanks from JRain have set the reliability benchmark…”
— Metals & Mining Review, 2023 (see source)

3. Chemical Terminal Acid Storage (Europe, 2021)

Challenge: Highly concentrated sulfuric acid, strict emissions controls.
Solution: FRP site tanks with PTFE lining and real-time vapor sensor (client: ECSA Chemicals).
Result: Exceeded ISO environmental standards, improved operational safety, reducing emissions by 96%.

Top Manufacturers & Authority Credentials

JRain FRP (China) – 23 years service, ISO14692/API/CE/FDA certified, 400+ global references. Product page
TFI (USA) – FRP field tanks, food/biopharma grade, ASME RTP-1, NSF-61 certified.
BTC Europe (Germany) – Advanced chemical storage, EN13121, TÜV certified, 20+ years in field assembly project delivery.
EPP Composites (India) – Bulk storage tanks, with a focus on oil and mining industry, ISO14001/45001.

Industry Certifications: ISO 14692 (FRP piping and tanks), API 650 Appendix M, FDA/NSF-61, GB150/20801 (China), ASME RTP-1, EN13121.

Major partnerships: BASF, Dow Chemical, Veolia, Sinopec, Ecolab.

FAQs: Professional FAQ on Large Size Field Tanks

1. What is the primary material used for Large Size Field Tanks?

Most advanced field tanks use FRP (Fiberglass Reinforced Plastic), which combines chemical resistance (from vinyl ester/epoxy resins) and high mechanical strength (from E-glass or ECR glass fibers). Alternative materials are carbon steel, stainless steel, and concrete.

2. What are typical technical specifications available?

Capacities from 100 m³ to over 10000 m³, diameters up to 25m+, wall thickness of 15–60mm depending on height and fluid, operable at -55°C to +120°C, typical design pressures 0.1–0.6 MPa. See detailed parameter tables above.

3. How is corrosion resistance ensured?

Corrosion-proof capacity arises from specific resin choice (vinyl ester for acids, epoxy for solvents), multi-layered composite structure, and optional PTFE/FEP internal linings. All designs are verified per ISO14692, API650 or EN13121.

4. What are the industry installation/inspection standards?

Major installations conform to ISO14692, API 650 (Appendix M for FRP), ASME RTP-1, GB50341, and EN13121. Inspections include hydrostatic testing, ultrasonic NDT, and visual QA with client sign-off.

5. What is the standard lead time for a Large Size Field Tank order?

Engineering & manufacturing: 4–10 weeks, shipping & site assembly: 1–3 weeks per tank (for 500–3000m³). Early client design input and pre-installation survey can further optimize project schedule.

6. What is the warranty period and service support?

Standard warranty: 18–24 months for complete tank, up to 10 years for core structure against corrosion. On-site supervision, remote diagnostics, and periodic inspection service are included.

7. When is field-assembled construction preferable?

Field-assembly is essential when tanks exceed the max transportable size, need integration with complex piping, or where access limits foundation size. JRain’s modular systems facilitate rapid on-site build even in remote, harsh environments.

Delivery Cycle, Warranty & Quality Control

Typical Delivery Cycle: 7–18 weeks overall, including engineering, manufacturing, sea/rail transport, on-site erection, and joint testing.
Warranty: 2 years for general parts, 10 years for composite shell (subject to inspection/maintenance).
Quality Control: Full-chain QA—material certificate, 100% dimensional/scanning, pressure/leakage, NDT (infrared, ultrasound), and witness by third-party inspector.
After-Sales Service: 24/7 technical support, global on-site teams, spare parts supply, remote troubleshooting via IoT interface.

Need tailored tank design or have complex regulatory requirements? Contact a Field Tank Specialist